Behind Your Custom Smile

From digital design to final delivery, every SmileHero appliance follows a precise manufacturing process.

Digital Scanning & Design

We begin with precise digital scans of your dental impressions, creating a 3D model that captures every detail of your unique smile.

Using advanced 3D printing technology, we create a physical model of your teeth with micron-level accuracy.

Medical-grade materials are heated and precisely formed over your custom model, ensuring a perfect fit.

Our skilled technicians carefully trim and polish each appliance by hand for maximum comfort and durability.

Every appliance undergoes rigorous quality checks to ensure it meets our exacting standards before moving forward.

Your appliance is thoroughly cleaned using ultrasonic technology, ensuring it's pristine and ready for use.

Your custom appliance is carefully packaged with care instructions and shipped directly to your door.

Advanced 3D scanning and modeling technology ensures perfect fit and comfort.

Each appliance is handcrafted specifically for your unique dental structure.

Rigorous testing and inspection at every stage of production.